Available

Sevices

FACTORY RECEIVING

New season begins with arrival of first green tobacco to OTP warehouses.

Thanks to advanced information technology systems, each farmer box is labelled during tobacco receiving.

The geographical region where the tobacco is grown, the leaf position and the quality combinations define the total grade of tobacco.

Thanks to two-way integration with our customers' information systems, 100% traceability is provided from buying up to finished goods shipment.

BLENDING

The combination of geographic region, leaf position and quality where the tobacco is placed allows us to determine the grade of tobacco.

We use computer aided systems to create a homogeneous tobacco blend. We can do the blending process according to the factory acceptance degree or the detection degree.

In order to provide minimum labor during production, we can make blend groups during factory acceptance.

In case of minor inconsistencies in the blend during production, we can make the necessary adjustments.

STORAGE

Professional warehousing service is provided thanks to approximately 62.500 m2 closed storage area, 25 forklifts, 10 pallet trucks, 1 tractor and up to date storing facilities.

In-house storing capacity is 43.000 tons of green, 62.500 tons for final products. Capacity can be extended by renting external warehouses where necessary.

Efficient storage capacity, pest management, proper warehouse conditioning and advanced health and safety concerns are the key factors for OTP warehouse management operations.

PEST MANAGEMENT

OTP Infestation management program identifies the procedures to prevent pest infestation through cleaning, monitoring beetle and moth activities and effective fumigation.

Specific elements of the program include:

  • • Adherence to CORESTA standards
  • • Pre-seasonal K-othrine warehouse cleaning
  • • Green tobacco infestation leads to fumigation before processing
  • • Infestation monitoring of warehouses using Serrico and Gachos traps
  • • Coresta level processing prior to shipment
  •  ° Net coverage before fumigation
  •  ° Plastic coverage during fumigation
  •  ° Net coverage remains in place post fumigation
  •  ° Re-fumigation if required
  • • Daily cleaning during processing
  • • Weekly detailed cleaning
  • • Post processing extreme clean

In addition the conventional pest treatment, OTP also has low-oxygen controlled atmosphere treatment rooms where no toxic substances are used and all pests are totally eliminated.

  • • The ZerOx® controlled atmosphere system creating an atmosphere in which no insects (larvae, egg, pupae or adult etc.) can survive
  • • 500 C48 FG capacity
  • • 9 days treatment duration
PRODUCTION

OPT production facility includes two mirror-symmetrical identical lines. Each line has nominal capacity of 8 tons per hour and maximum capacity of 10 tons for Izmir tobacco that makes 20 tons/hour flow rate maximum.

Production line is designed based on high technology and simplicity principle that is suitable not only for mixed grades (such as ABC) but also for discrete grades (such as A, B, KP, KK).

Each line consists of feeding tables, flow control device, DCC, separator, laser NTRM sorter, silo and press equipment.

With a total of 4 Tomra laser NTRM sorter, we can instantly extract foreign materials for 100% of processed tobacco.

Tobacco metrics are captured on-line by advanced SCADA system and necessary precautions are taken as necessary.

With the total of 4 presses and 8 magazine capacities, we are able to maintain proper density in packed product. It also helps us to keep high throughput rate for small package sizes such as C96.

LABORATORY

Thanks to conventional and chemical parameters laboratories, OTP can meet customers' full testing and measurement requirements during the season.

Results are being checked instantly and any potential non-conformities are addressed urgently.

Chemical tests: Ammonia, Nitrate, Nitrite, Total Sugars, Nicotine

Conventional tests: Degradation, Moisture, Temperature, Sand, NTRM, By-product tests

TOBACCO INSPECTION

Inspection of manufactured tobacco is performed under the proper lighting and environmental conditions defined by customer specifications.

SHIPPING

Shipping to cigarette manufacturer is the final element of the full traceability chain.

Proper product shipment and full traceability is ensured by scanning of all final product barcodes one by one with mobile handheld terminals.

Opereation efficiency is managed and monitored thanks to mobile work order management system that ensures on-time shipment for customers.

Substantial

Our Difference

  • High-tech tobacco processing equipment
  • Experienced and low circulation staff profile
  • New and modern warehousing service
  • Strong budget and costing infrastructure
  • Modern information systems
  • Full traceability, OEE and problem-solving culture
  • Social responsibility awareness, safe and humane working environment
  • Laboratory tests and controls
  • The wind brought by the union of forces is our driving force in creating our difference.
    Some Figures

    Oryantal Tütün Paketleme

    103500

     m²

    Total Area

    62500

     m²

    Storage Area

    43000

     Tons

    Unprocessed Tobacco Storage Capacity

    62500

     Tons

    Processed Tobacco Storage Capacity


    14700

     m²

    Production Area

    25

     Pieces

    Forklift

    4

     Pieces

    Tomra Laser NTRM sorter

    10

     Pieces

    Transpallet

    Substantial

    Our Potential

    We are the first company established in Turkey as a joint venture of two competing Leaf tobacco companies. With the high tobacco volume and long processing period, we significantly reduce the processing cost.

    This is the power we need for new investments!
    OTP

    Our Maanifesto

  • We do care tobacco, we process and store tobacco in the most appropriate way.
  • We enable safe, peaceful, fair and sustainable environment for our employees.
  • We support and encourage new ideas from all levels of organisation.
  • We do small improvements every day to change the big picture.
  • Contact Us

    Our Contact Information

    Oryantal Tütün Paketleme San ve Tic A.Ş.
    Yedi Eylül Mah. Bige Özgener Cad. No:4
    35860 Torbalı /İZMİR


    (+90) 232-853-2791


    (+90) 232-853-2794