New season begins with arrival of first green tobacco to OTP warehouses.
Thanks to advanced information technology systems, each farmer box is labelled during tobacco receiving.
The geographical region where the tobacco is grown, the leaf position and the quality combinations define the total grade of tobacco.
Thanks to two-way integration with our customers' information systems, 100% traceability is provided from buying up to finished goods shipment.
Professional warehousing service is provided thanks to approximately 62.500 m2 closed storage area, 25 forklifts, 10 pallet trucks, 1 tractor and up to date storing facilities.
In-house storing capacity is 43.000 tons of green, 62.500 tons for final products. Capacity can be extended by renting external warehouses where necessary.
Efficient storage capacity, pest management, proper warehouse conditioning and advanced health and safety concerns are the key factors for OTP warehouse management operations.
OTP Infestation management program identifies the procedures to prevent pest infestation through cleaning, monitoring beetle and moth activities and effective fumigation.
Specific elements of the program include:
In addition the conventional pest treatment, OTP also has low-oxygen controlled atmosphere treatment rooms where no toxic substances are used and all pests are totally eliminated.
OPT production facility includes two mirror-symmetrical identical lines. Each line has nominal capacity of 8 tons per hour and maximum capacity of 10 tons for Izmir tobacco that makes 20 tons/hour flow rate maximum.
Production line is designed based on high technology and simplicity principle that is suitable not only for mixed grades (such as ABC) but also for discrete grades (such as A, B, KP, KK).
Each line consists of feeding tables, flow control device, DCC, separator, laser NTRM sorter, silo and press equipment.
With a total of 4 Tomra laser NTRM sorter, we can instantly extract foreign materials for 100% of processed tobacco.
Tobacco metrics are captured on-line by advanced SCADA system and necessary precautions are taken as necessary.
With the total of 4 presses and 8 magazine capacities, we are able to maintain proper density in packed product. It also helps us to keep high throughput rate for small package sizes such as C96.
Thanks to conventional and chemical parameters laboratories, OTP can meet customers' full testing and measurement requirements during the season.
Results are being checked instantly and any potential non-conformities are addressed urgently.
Chemical tests: Ammonia, Nitrate, Nitrite, Total Sugars, Nicotine
Conventional tests: Degradation, Moisture, Temperature, Sand, NTRM, By-product tests
Inspection of manufactured tobacco is performed under the proper lighting and environmental conditions defined by customer specifications.
Shipping to cigarette manufacturer is the final element of the full traceability chain.
Proper product shipment and full traceability is ensured by scanning of all final product barcodes one by one with mobile handheld terminals.
Opereation efficiency is managed and monitored thanks to mobile work order management system that ensures on-time shipment for customers.
We are the first company established in Turkey as a joint venture of two competing Leaf tobacco companies. With the high tobacco volume and long processing period, we significantly reduce the processing cost.This is the power we need for new investments!
Oryantal Tütün Paketleme San ve Tic A.Ş.
Yedi Eylül Mah. Bige Özgener Cad. No:4
35860 Torbalı /İZMİR